Grading Notches

I am having trouble having the notches still match size to size. They all match on the base size, but when I check other sizes it isn't correct. I tried creating reference notches but that doesn't work either. The grade on the pieces is fine, size to size they match, only the notches do not match. I'm not sure if it has something to do with the fact that the piece has a lot of curve to it.

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